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Bharat Hydro Products

“The only thing that is constant is change” -Heraclitus It all started in the month of July of the last millennium dating back to the year 1998 with a simple, bold idea: to manufacture and introduce hydraulic equipment in all sectors of industries. But, not just introduce hydraulic equipment – A different kind of hydraulic company that works hand in hand with users to do something amazing, something meaningful, and something unique. Our Team comprises of exceptional talents with various backgrounds, beliefs, and perspectives, but we all share one common dream: change things for the better and leave a mark on the world. We pursue the highest standards professionally, personally, and ethically. Empowered by a bold mindset, we create products that are meant to deal with what is next to impossible and to move the immovable. We always strive for improvement and aim to provide the best value to our customers. Remaining introspective, we look to improve ourselves before demanding or criticizing others. Believing that great products raise Company’s standards and spread happiness, we bring technology back to the community by building an open and collaborative platform. Fame and profits alone seldom equal respect. Respect comes from doing right things the right way and building something that matters. We are dreamers who always reach for the most ambitious goals. We are enthusiasts who love what we do. We are BHP where, “Change is simplified”.

Please keep +91 before the number when you dial.
  • No.39/A, Behind Mico Bosch, Hosa Road, , Doddanagamangala Main Road, Beretana Agrahara
    Bangalore Urban

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Automatic Soap Cutting Machine

Product Description:

The Soap Cutting Machine with its automatic features and strong Industrial design, is efficient in it’s task it handles. With a powerful Programmable logical controller and Human machine interface, this Equipment offers you a seamless performance.

Product Design:

The ASCM features a design that is Compact in nature which is capable of executing 3 forms of cutting at a single point helping in maintaining the exact design of the product as expected.

Stainless steel and Aluminum would form the major base of materials used for the equipment designing keeping in mind the equipment to be rust free and the base plate would be a polished surface enabling a smooth movement of the soap cake through the cutting process.

Programmable Logical Controller

    We would be using a Delta Make PLC which would control the  whole process of the ASCM equipment. The PLC would be programmed to make it User Friendly, which would require the operator just to enter the necessary values and click the start button to start the operation.

Advantages:
Reduction in labors
Reduced Time
Reduced labor energy
High precision 
Multiple task controlled under a single stop

Human Machine Interface

As the name specifies HMI forms the interfacing device between the human and the machine.
We would be providing a 4.3” colored Touch screen display, maintaining a user friendly UI for the operator to perform the cutting task by entering the required parameters.

Cutting Arena:
Once the soap cake has entered the cutting arena, a roller is placed so that the cake is held tight while It goes through various phases:

Phase 1 includes maintaining the correct height of the soap cake pushed, by incorporating a blade at the required height which is adjustable, when the soap cake is pushed through, excess height are carved out of the cake thus maintaining a standard height throughout.

Phase 2 includes a standard wire string(Replaceable) as per required dimension, when the soap cake passes against this string; the cakes are cut to the required width and proceed to next in line operation. 

Phase 3 is where the soap cakes are cut based on the length entered on the HMI screen; the cakes which have passed through the height adjustment, width adjustment phase would next enter the length adjustment phase where they are cut to the required length using a Pneumatic cylinder mounted on top of the blade which controls the up and down movement of the blade. 

ASCM Feeding Mechanism
    
The feeding mechanism consist of Servo motor assembly along with screw rod and guide rod system.
Servo Motor is used in order to obtain high precision in cutting, this would be controlled via the PLC system.
The screw rod would be coupled to the servo motor, thus when the servo motor rotates the screw rod would also rotate accordingly, which in turn would transfer the rotatory motion to the linear motion of the guide rod system, this helps in feeding of the soap cakes.

ASCM Conveyor Mechanism

The collection of the soap cakes after the cutting phase would be done here with the help of the conveyor belt attached with an induction motor. The Soap cakes will be collected from the cutting arena and will be delivered to the next point without any physical damage to it.

This equipment is a combination of hydraulic cylinder, Hydraulic Power Pack and PLC Automation

Our Other Products manufactured in bangalore involve:

1)	Hydraulic Scissor Lift
2)	Hydraulic Power Pack
3)	Hydraulic Press
4)	Hydraulic Block Tilter
5)	Industrial and PLC Automation
6)	Customizable Hydraulic equipments
7) Hydraulic Cylinder
Automatic Soap Cutting Machine Product Description: The Soap Cutting Machine with its automatic features and strong Industrial design, is efficient in it’s task it handles. With a powerful Programmable logical controller and Human machine interface, this Equipment offers you a seamless performance. Product Design: The ASCM features a design that is Compact in nature which is capable of executing 3 forms of cutting at a single point helping in maintaining the exact design of the product as expected. Stainless steel and Aluminum would form the major base of materials used for the equipment designing keeping in mind the equipment to be rust free and the base plate would be a polished surface enabling a smooth movement of the soap cake through the cutting process. Programmable Logical Controller We would be using a Delta Make PLC which would control the whole process of the ASCM equipment. The PLC would be programmed to make it User Friendly, which would require the operator just to enter the necessary values and click the start button to start the operation. Advantages: Reduction in labors Reduced Time Reduced labor energy High precision Multiple task controlled under a single stop Human Machine Interface As the name specifies HMI forms the interfacing device between the human and the machine. We would be providing a 4.3” colored Touch screen display, maintaining a user friendly UI for the operator to perform the cutting task by entering the required parameters. Cutting Arena: Once the soap cake has entered the cutting arena, a roller is placed so that the cake is held tight while It goes through various phases: Phase 1 includes maintaining the correct height of the soap cake pushed, by incorporating a blade at the required height which is adjustable, when the soap cake is pushed through, excess height are carved out of the cake thus maintaining a standard height throughout. Phase 2 includes a standard wire string(Replaceable) as per required dimension, when the soap cake passes against this string; the cakes are cut to the required width and proceed to next in line operation. Phase 3 is where the soap cakes are cut based on the length entered on the HMI screen; the cakes which have passed through the height adjustment, width adjustment phase would next enter the length adjustment phase where they are cut to the required length using a Pneumatic cylinder mounted on top of the blade which controls the up and down movement of the blade. ASCM Feeding Mechanism The feeding mechanism consist of Servo motor assembly along with screw rod and guide rod system. Servo Motor is used in order to obtain high precision in cutting, this would be controlled via the PLC system. The screw rod would be coupled to the servo motor, thus when the servo motor rotates the screw rod would also rotate accordingly, which in turn would transfer the rotatory motion to the linear motion of the guide rod system, this helps in feeding of the soap cakes. ASCM Conveyor Mechanism The collection of the soap cakes after the cutting phase would be done here with the help of the conveyor belt attached with an induction motor. The Soap cakes will be collected from the cutting arena and will be delivered to the next point without any physical damage to it. This equipment is a combination of hydraulic cylinder, Hydraulic Power Pack and PLC Automation Our Other Products manufactured in bangalore involve: 1) Hydraulic Scissor Lift 2) Hydraulic Power Pack 3) Hydraulic Press 4) Hydraulic Block Tilter 5) Industrial and PLC Automation 6) Customizable Hydraulic equipments 7) Hydraulic Cylinder
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